March 1, 2016
Navigating Product Liability’s Complex Regulatory
Landscape
by Kelly L. Faglioni
Published in Risk Management
Your product group is planning for the debut of the company’s exciting new widget. Being
responsible corporate citizens, they check in with the legal department to confirm the
regulatory and risk landscape. The group starts by asking the seemingly simple questions:
What are the applicable laws and regulations? What are the foreseeable risk scenarios and
associated damage potential? But rather than providing answers, the legal department only
asks more questions: What are the product’s components/ingredients? Will the product or
its components contain anything toxic, corrosive, irritating, sensitizing, flammable or
combustible? What are the foreseeable dangers associated with the product? What kind of
product claims can be envisioned? And so on
Thus begins the process of navigating the complexities and ambiguities of all the potentially applicable
laws and regulations that touch even the most basic products in the United States and make mitigating
product liability risk such a challenge.
By better understanding how these regulations work, risk managers
should be able to develop a plan to reduce the likelihood of a costly fine, lawsuit or product recall.
How Many Agencies Does it Take to Screw in a Lightbulb?
You have likely heard some version of the joke “how many [fill-in-the-blanks] does it take to screw in a
lightbulb?” While the punchlines are intended to be humorous, the answer to “How many agencies does it
take to screw in a lightbulb?” may be more likely to elicit groans than laughter from those in regulatory
compliance roles: Up to six federal agencies regulate aspects of a single lightbulb.
First, the Department of Energy regulates lightbulbs because they “consume energy” and therefore must
meet certain energy consumption standards promulgated under the Energy Conservation Program
(ECP). The ECP was developed through the regulatory framework of the Energy Policy and Conservation
Act, originally enacted in 1975 to “reduce the growing demand for energy in the United States, and to
conserve nonrenewable energy resources produced in this nation and elsewhere, without inhibiting
beneficial economic growth.” Although the focus of the law originally was to conserve oil, the ECP has
evolved to encompass many different forms of energy. As a result, the ECP specifically addresses—and
the DOE has adopted regulations specifically applicable to—different types of light bulbs.
Second, the Federal Trade Commission is responsible for administering the labeling requirements of the
ECP and has also specifically addressed the labeling of lightbulbs under the separate Fair Packaging and
Labeling Act (FPLA).
Under the FPLA, the FTC’s authority spans labeling for products that are “used or
This article presents the views of the author and do not necessarily reflect those of Hunton & Williams LLP or its clients. The
information presented is for general information and education purposes. No legal advice is intended to be conveyed; readers
should consult with legal counsel with respect to any legal advice they require related to the subject matter of the article.
Reprinted
with permission from Risk Management Magazine. Copyright 2016 RIMS, Inc. All rights reserved.
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Navigating Product Liability’s Complex Regulatory Landscape
by Kelly L. Faglioni
Risk Management Magazine | March 1, 2016
consumed in a timely manner.” The FPLA, as administered by the FTC, is the source for the requirement
that labels for covered products include a declaration of identity, quantity and responsibility.
Third, the Consumer Product Safety Commission (CPSC) has jurisdiction over any hazards that a
defective product might pose to consumers under the Consumer Product Safety Act (CPSA), and
oversees compliance with industry manufacturing standards. Specifically, under the CPSA, it is unlawful
to sell any consumer product “that is not in conformity with an applicable consumer product safety rule
under this chapter, or any similar rule, regulation, standard or ban under any other Act enforced by [the
CPSC].” Products not subject to specific regulations are still subject to reporting provisions if the product
fails to conform to product standards, including any “voluntary standards” on which the CPSC relies, or if
the product contains a defect that poses a “substantial product hazard” or otherwise creates an
unreasonable risk of serious injury or death. In addition, if the lightbulb is inserted into a “children’s
product,” further regulations come into play.
There is ample room for debate over what is or is not a
“consumer product,” a “substantial product hazard,” or a “children’s product.”
Fourth, the Environmental Protection Agency has jurisdiction over the proper storage and disposal of
large quantities of mercury-containing products under the Universal Waste Rule (UWR). The UWR was
adopted in 1995 to “ensure that the wastes subject to this system will go to appropriate treatment or
recycling facilities pursuant to the full hazardous waste regulatory controls.” Although the regulations
apply only to the disposal of large quantities of lightbulbs, the EPA does require labeling that informs
consumers, “Contains mercury. For more on clean up and safe disposal, visit epa.gov/cfl.”
Fifth, the Food and Drug Administration (FDA) regulates and sets the performance standards for any
products that emit “electronic product radiation” (think ultraviolet lights such as tanning or therapeutic
lights).
While it may seem unlikely that a lightbulb—neither food nor drug—could fall into the FDA’s
jurisdiction, it makes logical sense that the FDA obtained regulates radiation-emitting products such as
those that may be used in medical or diagnostic equipment. The difficulty, then, is in knowing whether the
product emits electronic product radiation.
Sixth, the Federal Communications Commission oversees the proper and responsible use of any
products that emit radio frequency. Given the FCC’s main focus, which is to regulate interstate and
international communications by radio, television, wire, satellite and cable, the FCC may not jump to mind
as a potential regulator relevant to a lightbulb.
However, FCC materials suggest that “fluorescent lamp
ballasts,” which regulate voltage to the lightbulb, are categorized as incidental radiators.
The complexity of lightbulb regulation is not an anomaly. It illustrates the broad truth that jurisdiction of
federal regulators is not necessarily confined to a specific product or specific industry and may overlap
with the jurisdiction of other federal regulators. Focusing on the federal level alone, there are hundreds of
regulators doing business as agencies, departments, commissions and bureaus.
Despite the
Constitution’s supremacy clause, states are not necessarily sidelined from the regulatory action either.
Not all of the hundreds of potential regulators will touch your company’s products, supply chain or product
labels. And a simple search of “lightbulb” will not turn up every potentially applicable regulatory scheme.
To get answers, you must know to ask questions like, “Does my product consume energy, contain
mercury, emit product radiation or emit radio frequency?” Thus, the challenge lies in knowing what
questions to ask to identify or exclude the volume of potential regulators.
Developing a Product Recall Contingency Plan
A company that wishes to do business must therefore plan in the face of complexity and uncertainty. That
typically means budgeting for potential risk scenarios, planning for possible recalls and, in some cases,
grappling with the ultimate question of whether to recall your product.
Earlier, the product group asked for
input on the product regulatory and risk landscape. How will you give it to them?
© 2016 Hunton & Williams LLP
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. Navigating Product Liability’s Complex Regulatory Landscape
by Kelly L. Faglioni
Risk Management Magazine | March 1, 2016
Which comes first: the chicken or the egg? Do you start with a product specification sheet in order to
assess regulatory and litigation risk or does the product specification sheet grow out of a regulatory or
litigation risk assessment? Developing the product specification sheet will likely be an evolving process as
will the manufacturing, marketing and packaging plans. A draft will help identification and discussion of
the likely regulatory and litigation risk scenarios, which could lead to adjustments in the product, the
manufacturing plan, or the company’s plan for how and where the product will be sold and what claims
will be made about it.
Who should consider and advise on the regulatory and risk scenarios? As the lightbulb example
illustrates, a broad range of expertise can be necessary with even the simplest of products. Unless and
until your company has built a level of experience with retail products, your team of initial reviewers
should cut across a broad array of practice areas.
You should provide the initial product specifications
and as much detail as you can about the manufacturing, marketing and packaging plans. Then, elicit
advice as to the likelihood and the circumstances under which your product and the related
manufacturing, packaging and marketing plans will trigger regulatory requirements or scrutiny. Ask for a
checklist of issues, a decision tree, a questionnaire or a description of “triggers” for regulatory
requirements from members of the reviewing team so that you can provide it to the product team to
highlight the circumstances that could transition aspects of the product from unregulated to regulated.
After an initial look by a broad team, you should then be able to narrow the potential issues and, thus, the
team.
In addition, once your company builds its experience with retail products, you likely will have
internalized the checklist of issues to spot, such as labeling or record-keeping requirements. Your
company’s range of products will also likely affect the base of knowledge from which it begins the process
of spotting potential regulatory issues associated with more substantive aspects of the product.
Focusing more on the attributes of the product itself, your legal team can partner with the product team to
research directly applicable regulatory requirements, such as the energy consumption standards that
apply to the lightbulb. The product team should likewise research relevant industry standards—such as
those promulgated by the National Fire Protection Association (NFPA), American National Standards
Institute (ANSI), or American Society for Testing and Materials International (ASTM)—and testing or
certification organizations.
These types of organizations can not only help navigate regulatory complexity,
but can also help focus on what is well accepted and therefore unlikely to draw regulatory attention or
what is on the margins and thus could draw scrutiny.
After identifying the applicable regulatory requirements and planning around them, turn next to the
litigation risk assessment, including projections for the financial planners and accountants. Details about
the product and the marketing, sales, packaging and manufacturing plans will flesh out the risk scenarios
and associated potential damage. Your legal team can research verdicts, judicial opinions, settlements,
recall reports, agency enforcement actions and news articles to identify: likely claimants, such as
customers, users or enforcement authorities; potential defendants and enforcement targets, such as the
manufacturer (including component parts manufacturer), wholesaler or distributor, importer or retailer;
potential personal injury or property damage scenarios; other potential products liability scenarios, such
as product deficiency representation claims (based on representations about product, product pricing, or
how or where product was made); potential trade practices claims; intellectual property-related claims; or
class action scenarios.
For each category and source of risk, the legal and product teams as well as the customer service, risk,
and claims teams can work together to identify the most likely injury or damage scenarios along with the
projected worst-case scenarios, such as product recall, class action, or grave or widespread personal
injury.
Projected budgets and damages may take into account the volume in the market and the
associated sales price. Accountants, underwriters or claims teams may have input on how to discount
© 2016 Hunton & Williams LLP
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. Navigating Product Liability’s Complex Regulatory Landscape
by Kelly L. Faglioni
Risk Management Magazine | March 1, 2016
those scenarios based on their probability. The scope and amounts of your insurance coverage—or the
lack of it—will also impact your cost projections and contingency planning.
Having a recall plan of action is also part of managing regulatory and litigation risks. For example, a recall
under the Consumer Product Safety Act (CPSA) could require you to stop distribution of the product,
notify anyone who transports, stores, or distributes it, notify appropriate officials, give public notice of the
defect or danger, and then repair or replace affected products or refund the purchase price.
In addition,
the CPSC has the authority to: 1) ban a hazardous product that presents an unreasonable risk of injury
and for which no safety standard would adequately protect the public from risk, 2) obtain injunctive relief
to restrain violations of the CPSA, and 3) seek civil and criminal penalties for knowing and willful
violations of the CPSA.
Once a company determines that it must report a product hazard to a governing agency, it can expect to
undertake many if not all of these same measures either on a negotiated basis or on a “voluntary” basis
even if the CPSC does not order a recall under the CPSA. But even with a good recall plan, sufficient
insurance coverage and a high likelihood of a negotiated, if not ordered, recall, anticipated damage to the
business and brand remains a powerful disincentive to report and recall in the face of uncertain
requirements. The question may be less whether or not to recall and more about whether or not to report
to a governing agency.
Remember, however, that a customer or competitor may be able to force the company onto the
regulatory radar, and the failure to self-report is highly correlated with fines.
So the regulatory scheme is
stacked to incentivize reporting and recall.
Of course, given the complexity of the regulatory landscape, it is important to address these issues before
an incident occurs. By having the right plan in place, your company will be better positioned to manage
the risks that arise from these product liability challenges.
Meghann C.T. Supino, an associate of Ice Miller LLP, and Caryn E.
Clark, an associate with Hunton &
Williams, also contributed to this article.
Kelly L. Faglioni is a partner with Hunton & Williams LLP, who also serves as a Deputy General Counsel
for the firm. She practices in general commercial and regulatory litigation and law firm ethics, conflicts,
and risk management.
She may be reached at (804) 788-7334 or kfaglioni@hunton.com.
© 2016 Hunton & Williams LLP
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